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REM CRANKSHAFT
[crankshaft]
  2,196.16EUR 1,942.34EUR

REM Crankshaft Material: Austempered Ductile Iron (ADI )
Iron Standards: ASTM 897M and EN1564 standard grades. The qualities of the products are according to the GGG90 and DIN-1693-1973 standards.
Moulding process: "SHELL" method.

ADI - group of heat treated cast irons, competes favourably with steel forgings, especially for heavy-duty parts where reliability is paramount. It is used to upgrade from standard ductile irons, and as a substitute for manganese steel and nickel-hard materials. When strength is required ADI is particularly cost-effective: tensile and yield values are twice those of standard ductile iron; fatigue strength is 50% higher and it can be enhanced by shot peening or fillet rolling. The austempering heat treatment converts ductile iron to austempered ductile iron (ADI), bringing about excellent strength, toughness, and fatigue characteristics.

Generally, below steps are applied during the production of the REM Crankshafts.

On the first step of the production chemical combination and spectrometer analyses are made. The quality control like the physical and the mechanical parts of the products are made on each critical production step and so on.

Machine Operations
- Rough machining lathes
- Orbital milling machines
- Automatic drilling machines.
- Grinding machines,
- Machining centers,
- Balancing machines,
- Polishing machines,
- Fillet rolling machines.

Crankshaft hardening
- The crankshaft hardness after induction hardening:
- Continuous and homogeneous hardness
- High corrosion resistance
- More flexible structure
- High stress resistance
- High fatigue and shock resistance
- Suitable to work under friction and heavy loading pulse.

Quality control applied on every production step. Below, some of the Dimension and Quality Control equipments are listed that are used during production.
Spectrometer,
Microscope,
Durometers,
Magnetic particle crack detectors,
Perfilometer,
Roughness test machine,
Residual stress inspection etc.

Packing
Firstly, the crankshafts are greased with preventive oil against rust. Then they are wrapped with wax paper against oxidation/rust. And after all finishes the crankshafts are being packed with wooden boxes.
By this way we always try to provide the best quality for our clients from all over the world. REM Crankshafts are guaranteed for 24 months. REM is able to manufacture different crankshaft models upon special requests.

Note: The original numbers and brands are used only for identification of the crankshafts. They don`t imply that the products are original.

REM crankshafts are guaranteed for two year*.







DEUTZ crankshafts BF6M1015/C/CP
Total length(mm):786.5 mm
Main journal(mm*mm)Thrust 103*38 Others 103*39
Rod journal 88*34m

DEUTZ crankshafts BF6M1015/C/CP

Crankshaft model

Total length(mm)

Main journal(mm*mm)

Rod journal(mm)

Cylinder

Element

Spacing(mm)

Revolution radius(mm)

Phase

position

Thrust

Others

B/F6L413F

756.1

95*41

95*41

75*48

165

R65

120o

B/F8L413F

916.1

95*41

95*41

75*48

165

R65

90o

B/F10L413F

1099.1

95*41

95*41

75*48

165

R65

72o

B/F12L413F

1264.1

95*41

95*41

75*48

165

R65

120o

BF8L513L

916.1

95*41

95*41

75*48

165

R70

90o

BF4L413FR

839.5

103*41

103*41

82*39

165

R65

180o

BF6L413FGLRC

1169.5

103*41

103*41

82*39

165

R72.5

120o

BF4M1015R

968

103*47

103*47

88*48

165

R72.5

180o

BF6M1015/C/CP

786.5

103*38

103*39

88*34

165

R72.5

120o

30o

BF8M1015/C/CP

951.5

103*38

103*39

88*74

165

R72.5

90o

BF6M1015RC

1298

103*47

103*47

88*48

165

R72.5

120o

The prodiction line of cranshaft possesses fully numerically-controlled hardening machine tool,lathe,high-accuracy crankshaft grinder and machining center,which can carry out heat treatment and machining for double connecting-rod journal crankshaft and crankshaft with gears in positive and reverse directions at both ends and guarantee the requirement of machining all kinds of crankshaft journal and hardening gears.The maching scope is 120%1600mm,the maching scope of vertical machining center is 1300mm*600mm and the machining scope of horizontal machining center is 630mm*630mm.The special machine for crankshafts oblique oil holes can guarantee the multi-angle machining of crankshafts oil holes,the hobbing machine and shaving machine imported from Germany are able to process crankshaft with gears and the surface degree of finish of crankshaft can reach Ra0.2.Decting equipments are advanced and full and such a productive capacity has been formed as 20000 medium-size heavy crankshafts in all kinds are produced annually.



  Deutz        
  REM REF NO ENGINE   CYL No./ Bø mm   MATCHING
  REM2L.101-5 F2M 1011, F2L 1011 /F   R 2   0427 0231
  REM3L.101-5 F3L 1011 /F, F3M 1011   R 3   0427 0229, 0428 7306
  REM4L.101-5 B/F4L 1011 /F/FT, BF4M 1011   R 4   0427 0233, 02928290
  REM4L.102-5 F4L 1012, BF4M 1012E   R 4   4204212
  REM4L.103-5 F4L 1013, BF 4M1013 /EC   R 4   0420 9126
  REM6L.103-5 BF6M 1013 /C/CP/E/EC/ECP   R 6   0429 4255, 0428 4997, 0293 1508 0450 1008, 0292 9960
  REM3L.201-5 F3L 2011   R 3   4271639
  REM4L.201-5 F4L 2011   R 4   0427 0236
  REM4L.202-5 BF4M 2012 /C   R 4   0429 2803, 0450 0510, 04502837
  REM6413F-5 F/BF6L 413   V 6   0241 6384, 0418 3049
  REM8413-5 F/BF8L 413 F/FW, F/BF8L 513 /C   V 8 / 125 mm   0242 7392, 0418 2178
  REM06413-5 F/BF8L 413   V 8 / 120 mm   0241 5651, 0418 4722
  REM10413-5 F/BF10L 413 F/FW   V 10   0418 3576, 0418 3577, 0418 8961
  REM12413-5 F/BF12L 413 F/FW   V 12   0418 2184, 0418 3582
  REM2L.511-5 F2L 511 /D/W   R 2   0415 2745
  REM2L.912-5 F2L 912 /D/W   R 2   0223 2854, 0292 9337, 0415 2591, 3371552
  REM3L.912-5 F3L 912 /D/W   R 3   0292 9338, 0415 2646, 210556, 2136928
  REM4L.912-5 F4L 912 /D/W   R 4   0213 8819, 0292 9340, 0415 2903, 02138821
  REM6L9.12-5 F6L 912 /D/W   R 6   0415 1011, 0292 9342, 2136993
  REM04L.912-5 F4L 912   R 4   0292 9339
  REM5L.912-5 F5L 912   R 5   285910
  REM3L.913-5 F3L 913   R 3   -
  REM6L.913-5 F6L 913   R 6   0213 9148, 0293 1056
  REM913CT-5 BF6L 913 /C/T   R 6   0292 9345, 0213 9405
  REM4L.913-5 F4L 913   R 4   0415 1013, 0293 1050
  REM4L.0913-6 BF4L 913   R 4   -
  REMR413FR-5 F6L 413 FR   R 6   2191880, 95413615
              
  Cummins        
  REM REF NO ENGINE   CYL No./ Bø mm   MATCHING
  REM06BTA-3 6B/BT/BTA - 5.9 L   R 6 / 102 mm   3903828, 3905619, 3907804, 3929037, 386330, 3908032
  REM0004B-3 4B/BT - 3.9 L   R 4 / 102 mm   3863276, 3908031, 3903827, 3903830, 3905617, 3907803, 3929036
  REM0CT83-3 6C/CT/CTA - 5.9 L   R 6 / 114,05 mm   3904363, 3905625, 3910968, 3917443, 3918986, 3914584, 3917320
  REM01150-3 K19, KT19, KTTA19, KTA 1150, QSK19   R 6   3096362, 3201082, 3347569, 3005357, 3016098, 3005562, 3347570, 3005505
  REM00855-3 NT 855   R 6   3000140, 3024923, 3608833
  REMNH220-3 NH 220   R 6   3029341, 101109, 6623-31-1111, 130186
  REMVTA1710-3 VT/VTA 28 (VT/VTA 1710)   V 12   204640, 190620, 217310, 3042800
  REM00N14-3 N14   R 6   3064291
  REMVT555-3 V555 & VT555   V 8   201950, AR61102, P31056
  REMKT38-3 KT38, KTA38, KT2300, KV12   V 12   3630075, 4099004, 3176428, 3176424, 207530, 3005598, 3015577, 3040092
  REMKT50-3 K50, KTA50, QSK50 MCRS   V 16   3629276, 4098998, 3176426, 3626832, 3627642
  REMQSK60-3 QSK60, QSK60G   V 16   3331923, 3089797, 3089963
              
  MTU        
  REM REF NO ENGINE   CYL No./ Bø mm   MATCHING
  REM12V20-23 S2000 series / 12V2000   V 12   -
  REM16V20-23 S2000 series / 16V2000   V 16   5360301601
  REM12V40-23 S4000 series / 12V4000   V 12   E5260300701
  REM016V40-23 S4000 series / 16V4000 01   V 16   R23537180 
  REM16V40-23 S4000 series / 16V4000   V 16   E5270300401
  REM8V39-23 396 series / 8V396   V 8   5560304401
  REM12V39-23 396 series / 12V396   V 12   5580301101, 5580306401, 5580306501
  REM16V39-23 396 series / 16V 396   V 16   5590313601
  REM8V33-23 331 series / 8V331   V 8   5510300901
  REM12V33-23 331 series / 12V 331   V 12   5530300501, 5530301001
  REM12V49-23 493 series / 12V493   V 12   111b02 706-1

This product was added to our catalog on Tuesday 25 October, 2011.
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REMTECHSTROY ® GROUP
Address: BULGARIA, Varna 9010, Industrial zone
Phone (switchboard): +359 52 319980
Fax: +359 52 319990

Copyright © 2008 Contact: REMTECHSTROY ® GROUP


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